Thai Summit Project

Civil Engineering for a 300,000 SF Heavy Manufacturing Expansion

Civil Engineering by Earth Works

TSK4 is a 300,000 SF expansion to an existing heavy manufacturing facility located in Bardstown, KY. The scope encompassed civil design, mass grading, storm and sewer systems, electrical and fire infrastructure, parking expansion, and structural excavations.

Earth Works provided overall civil design in partnership with local engineers, collaborating with the owner and construction manager. The team developed solutions that minimized the impact and cost of site development by carefully balancing materials and implementing efficient stormwater management solutions.

Thai Summit 300,000 SF manufacturing facility expansion in Bardstown KY

Project Challenges

Material Sequencing

Originally pits were to be constructed first for fill material. Earth Works adjusted the phasing strategy to generate enough material to get the site to subgrade before the pits were released for construction.

Vibration Sensitivity

Rock removal presented challenges because the manufacturing equipment that was in operation was highly sensitive to vibrations. The team developed mitigation strategies using mechanical removal methods while maintaining equipment tolerance levels.

Project Photos

Thai Summit heavy industrial facility aerial view
Thai Summit mass grading operations
Thai Summit excavation and earthwork
Thai Summit storm and sewer installation
Thai Summit site development progress
Thai Summit parking expansion construction
Thai Summit structural excavation work
Thai Summit completed site grading

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From heavy industrial to commercial projects, Earth Works LLC delivers exceptional results on every job.